dixon 5502 manual

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dixon 5502 manual
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dixon 5502 manual

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DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. UseChildren are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen.Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors.Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 400 hours of use, whichever occurs first. DIXON ZFront body contains BODY: access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designed for operator comfort by use of high density closed cell foam padded back and arm rests. Seat is adjustable fore and aft. MOWER DECK: 13 GA stamped steel construction 3 blades combine foFront body contains BODY: access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Ergonomically designed for operator comfort by use of high density closed cell foam, contoured back rest and arm rests. Seat is adjustable fore and aft. MOWER DECK: 1 1 GA fabricated welded construcFront body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Ergonomically designed for operator comfort by use of high density closed cell foam, contoured back rest and arm rests. Seat is adjustable fore and aft. MOWER DECK: 10 GA stamped steel construction CAUTION Engage parking brake before starting engine. Do not leave engine running for extended periods of time without the parking brake engaged. Damage to the drive system could result.

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TO SET PARKING BRAKE: The hand operated parking brake is located at left hand side of mower. To engage brakeTo increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. To turn on mower's own axis (zero turning rTo engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. CIRCUIT BREAKER: Located on control panel, on operator's right. Protection of the electrical system is by (1)15 amp circuit breaker. If circuit breaker trips, push button to reset. If this condition repeats, consult dealer for inspection and repair. MOWER DECKNEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. Sound judgement by the owner will prevent accidents.BLADE DRIVE SWITCH TEST: (5000 Series) a. With electric blade drive switch turned ON and parking brake in the ON position, engine should not turn over or attempt to start when key switch is moved to the start position. b. In a SAFE AREA away. Please check your inbox, and if you can’t find it, check your spam folder to make sure it didn't end up there. Please also check your spam folder. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully and become completely familiar with the controls. Your Dixon dealer will gladly provide a check-out ride and answer any questions. It may also be used to alert against unsafe practices. Failure to observe the following safety instructions could result in Always look down and behind before and while backing. Do not operate the mower without either the entire grass catcher or the deflector in place. Always turn off blades, set parking brake, stop engine, and remove key before dismounting.

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Uneven terrain could overturn the mower. Tall grass can hide obstacles. These can change the stability of the mower. Do not make sudden changes in speed or direction. If tires lose traction, disengage the blades and proceed slowly down the slope. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Reduced traction could cause sliding. They may fall off and be seriously injured or interfere with safe mower operation. Allow engine to cool before refueling. Do not smoke. Check their proper operation regularly. Clean up oil or fuel spillage. Allow mower to cool before storing. Repair, if necessary, before restarting. Frequently check components and replace with original equipment parts, when necessary. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. To prevent burns avoid contact with skin, eyes and clothing. To prevent a fire or explosion keep sparks and open flames away from battery. A loose chain may come off causing loss of control.Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 400 hours of use, whichever occurs first.All warranty claims must be approved by Dixon Industries, Inc. The use of parts or components other than those supplied by Dixon Industries, Inc.Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. The hydrostatic transmissions, in turn, power a fully Front body contains access panels for battery service and engine to mower deck belt removal.

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Rear body tilts up to allow service on the entire drive system. Seat is adjustable fore and aft. The hydrostatic transmissions, in turn, power a fully enclosed HydroGear gearbox. Front body contains Seat is adjustable fore and aft. The hydrostatic transmissions, in turn, power a fully Damage to the drive system could result. To release NOTE: Always set Release parking brake Each lever controls one side of the mower. Park only on level surfaces. Engage the blades by turning the blade drive switch to the ON position. Raise weight slightly off of seat. When engine starts, release ignition key.Engine cannot be restarted when blade is engaged. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manua l carefully and become completely familiar with the controls. Page 3 Part No. 8965 September 1995 INDEX SAFETY. Pages 1 - 6 WARRANTY POL ICY. Page 7 SPECIFICATIONS. Page 8 - 10 SEAT ADJUSTMENT. Page 4 SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander. TIP - OVER Page 1. Page 5 SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symb ol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Page 6 This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Page 7 SAFETY SLOPE OPERATION: Slopes are a major factor related to loss - of - control and tip - over accidents, 'which can result in severe injury or death. All slopes require extra caution. -. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children.

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Children are attracted to lawn mowers and the mowing acti vity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Page 11 SPECIFICATIONS Model ZTR 5422 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery s ervice and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. Page 12 SPECIFICATIONS Model ZTR 5502 CHASSIS: 1 1 GA - rectangular tube BODY: Two piece - made of rotationa l molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. Page 13 SPECIFICATIONS Model ZTR 5601 CHASSIS: 11 GA - rectangular tube BODY: Tw o piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. Page 15 CONTROLS Page 12. Page 16 CONTROLS PARKING BRAKE: The parking brake used on the 5000 Series Models is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. Engage parking brake before starting engine. Do not leave engine running for extended periods of time without the parking brake engaged. Page 17 TO GO FORWARD: From neutral position, gent ly push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other.

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Page 18 CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. CIRCUIT BREAKER: Located on control panel, on operator's right. Page 19 OPERATION INSTRUCTIONS The safe and successful operation of the 5000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. Page 20 OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. Page 21 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. When engine s tarts, release ignition key. When engine starts, release ignition key. Page 23 OPERATION INSTRUCTIONS M OWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. Page 24 OPERATI ON INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full settin g. Page 25 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPING S: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on page 41.

Page 26 OPERATION INSTRUCTIONS DECK ROLLERS: Purpose: The spring loaded deck rollers located at the front corners of the mower deck are designed as an aid to limit turf scalping when mowing on uneven ground. Height: Normal height settings as installed at the factory allows each roller to ride slightly above the turf. Page 27 CARE AND MAINTENANCE - 5000 SERIES MODELS This portion of the 5000 Series Models owners manual deals with normal service items which can be performed by the owner. Page 28 CARE AND MAINTENANCE - 5000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. CAUTION Wear heavy, thick gl oves when holding onto cutter blade, avoid the sharp edge of the blade. Page 30 CARE AND MAINTENANCE - 5000 SERIES MODELS FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bo ttom rear of each fuel tank. Page 32 CARE AND MAINTENANCE - 5000 SERIES MODELS CAUTION HOT oil may cause burns. Allow engine to cool before draining oil.Page 34 CARE AND MAINTENANCE - 5000 SERIES MODELS MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower d eck. The adjusters have lock nuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck. Page 35 CARE AND MAINTENANCE - 5000 SERIES MODELS Adjustment of the drive system is limited to the a ctual function of the hydrostatic transmissions as outlined below. Page 36 CARE AND MAINTENANCE - 5000 SERIES MODELS PARKING BRAKE CABLE ADJUSTMENT: Position parking brake lever in the off or disengaged position. This will allow the belt idler used on the engine to T - box to swing full y and apply tension to the belt. Page 37 CARE AND MAINTENANCE - 5000 SERIES MODELS NEUTRALADJUSTMENT: Swing upper control levers out into the neutral slots. Raise upper body to the fully open position.

Start engine and disengage parking brake. Caution should be used when releasing parking brake as mower may tend to creep or move prior to adjustment. Page 38 CARE AND MAINTENANCE - 5000 SERIES MODELS FORWARD TRAVEL SPEED ADJUSTMENTS: Stop engine, move levers to drive position, lightly push each upper control lever forward until a resistance is felt on the lever. At this time, check that the forward leve r stops on the bottom of each lever are hitting the stop blocks. Page 39 CARE AND MAINTENANCE - 5000 SERIES MODELS PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjust ments to extend the life of the clutch. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. Page 40 CARE AND MAINTENANCE - 5000 SERIES MODELS HYDROST ATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial oil and filter service - 50 hours. 2. Every 250 hours thereafter. Page 41 CARE AND MAINTENANCE - 5000 SERIES MODELS WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Model ZTR 5422 Front Tires 11X4X4 Air Pressure 16 - 21 Ibs. Rear Tires 18 X 9.50 X 8 Air Pressure 8 - 14 Ibs. Page 43 STANDARD SERVICE PARTS LIST KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of servic e required for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters. Page 44 TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground spe ed are some of the variables that interact creating differences in cut quality. Page 45 TROUBLESHOOTING DRIVE SYSTEM: t' - SITUATION CAUSES REMEDY Mower pulls to one side or the other Drive adjustment Consult your dealer for repair Drive system will not function on either side after.

Page 46 TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not turn engine over Circuit breaker engaged Push button to reset Consult your dealer for repair Starter will not turn engine ov. Page 47 Page 44. Page 48 Page 45. Page 49 Page 46. Page 50 Page 47. Page 51 Page 48. Page 52 Page 49. Page 53 Page 50. Page 54 Page 51. Page 55 Page 52. Page 56 Page 53. Page 57 Page 54. Page 58 Page 55. Page 59 Page 56. Page 60 Page 57. Page 61 Page 58. Page 62 Page 59. Page 63 Page 60. Page 64 Page 61. Page 65 Page 62. Page 66 DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 OWNER INFORM ATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM N. Page 67 NOTES. Page 68. Page 69 NOTES. Page 70. Page 71 NOTES. Page 72 WARNI NG: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. We should do this for several simple reasons: First of all view first pages of the manual, you can find above. You should find there the most important technical data Dixon ZTR 5502 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Dixon ZTR 5502 you will learn all the available features of the product, as well as information on its operation. The information that you get Dixon ZTR 5502 will certainly help you make a decision on the purchase. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Dixon ZTR 5502. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Dixon ZTR 5502 along with tips on how to solve them. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle.

Before you start to use the mower, read the operator's manual carefully and become completely familiar with the controls. Your Dixon dealer will gladly provide a check-out ride and answer any questions. Page 3 INDEX SAFETY.Pages 1 - 6 WARRANTY POLICY.Page 7 SPECIFICATIONS.Page 8 - 1 0 SEAT ADJUSTMENT.Page 11 CONTROLS.Pages 12- 15 OPERATION INSTRUCTIONS.Pages 16- 23 CARE AND MAINTENANCE. Page 4 SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander. Page 5 SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Page 6 This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Page 7 SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, 'which can result in severe injury or death. All slopes require extra caution. -. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed. Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. They are flammable and vapors are explosive. Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 400 hours of use, whichever occurs first. Page 11 SPECIFICATIONS Model ZTR 5422 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designed for operator comfort by use of high density closed cell foam padded back and arm rests. Seat is adjustable fore and aft. Page 12 SPECIFICATIONS Model ZTR 5502 CHASSIS: 1 1 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Ergonomically designed for operator comfort by use of high density closed cell foam, contoured back rest and arm rests. Seat is adjustable fore and aft. Page 13 SPECIFICATIONS Model ZTR 5601 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Ergonomically designed for operator comfort by use of high density closed cell foam, contoured back rest and arm rests. Seat is adjustable fore and aft.